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Surface treatment technology is one of the traditional supplies in the portfolio of our specialists
We supply complete paint shop solutions including conveyor technology, air handling, drying, waste water treatment and other related processes. We are experienced in wet and powder coating technologies, UV and others.
This reference is a complex project in which we delivered: engineering, electrical projection, robotics, software and installation including final recovery. The manufactured parts will be used as part of assemblies for e-mobility.
The line consists of four fully automated workstations. The operator is only necessary for delivery and collection of manufactured parts.
Based on a robotic simulation with preliminary models of the press moulds and grippers, the position of the presses in the hall, the position and types of handling robots and the line cycle were designed.
Tact of workstation: 16 s/piece
Entrance gate with a conveyor on which pallets with semi-finished products are stacked.
From the heavy conveyor, the robot takes the parts to the grader for subsequent foundation in the die. The robot is equipped with an optical sensor that is used to determine the position of the die when changing production.
The set includes a total of 3 presses that successively process the aluminium part. Using a spray system, the robot lubricates the pressing tool, where the forming takes place.
Movement of the part between positions is provided by robots with gripper.
Output gate for taking the finished semi-finished product in the output boxes for further production processes.
Thanks to the precise function of the robots and computer control, they achieve consistent and high-quality painting of decorative and protective layers.
Automated painting systems minimize human intervention and maximize the quality of the finish, bringing countless benefits.
Precise and consistent painting
The robots work with highly precise movements, ensuring the same paint quality on every product. The result is a highly consistent finish that gives the impression of perfection.
Increased productivity
Thanks to the continuous operation and speed of the robots, these lines are able to achieve much higher production in less time than traditional painting methods.
Reduced costs
Automated paint lines minimize the need for human labor and associated costs, reducing overall production costs and increasing the profitability of the business.
Safety
Robots take over hazardous tasks, reducing the risk of workplace accidents and providing a safer work environment for employees.
Flexibility
These lines are designed to be easily adaptable to different sizes and types of products. This allows companies to respond quickly to changes in demand and produce a wide range of products.
We will audit and redesign your automation for you.
Entrust us with the whole project or part of the solution.
