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Automated assembly lines for battery coolers for e-mobility

For our client, we have delivered several new assembly lines that both complete and simultaneously check the final product. We designed these lines from scratch in collaboration with the client, meeting weekly for regular updates. The project required the installation of ABB IRB 6700 robots, ABB scara robots, and the integration of a TRUMPF welding laser that precisely aligns parts before joining them to ensure their position is maintained before the actual soldering process. In other lines, connections are made using TOX presses and riveting tools. The final parts are marked with DMC (Data Matrix Code) for tracking and data recording in the system.

Delivered technology:

  • TRUMPF welding laser
  • TOX presses with riveting tools
  • ABB robots
  • DMC Keyence marking and verification
  • Crimping of connection points
  • Application of soldering paste
  • Festo Pneumatics
  • Rockwell control system and converters: (PowerFlex 755, PLC GuardLogix 1756-L74S + 1756-L7SP, PanelView Plus 1000 Panel)
Automated assembly lines for battery coolers for e-mobility

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